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文章来源:https://www.sddlqj.cn/ 作者:电缆桥架厂家发布时间:2025-06-06 浏览次数:1
室外电缆桥架作为电力与通信网络的基础设施,其安装质量直接影响系统运行的稳定性与性。从项目规划到竣工验收,需贯穿全生命周期的技术管控,把握环境适应性、结构可靠性、施工规范性三大维度。
As the infrastructure of power and communication networks, the installation quality of outdoor cable trays directly affects the stability and safety of system operation. From project planning to final acceptance, it is necessary to implement technical control throughout the entire lifecycle, with a focus on environmental adaptability, structural reliability, and construction standardization.
环境适应性是安装方案制定的核心依据。需对安装区域的气候特征进行量化分析,包括年极端温度范围、降雨强度、风压等级及腐蚀性物质浓度。在沿海盐雾区或化工园区,桥架材质应选用316L不锈钢或热浸镀锌层厚度≥80μm的碳钢,并配套耐候性密封条。对于温差超过50℃的地区,需采用具有双向补偿功能的伸缩节,单跨补偿量不低于200mm。在冻土深度超0.8米的区域,支架基础应埋设冻深线以下0.5米,防止不均匀沉降。
Environmental adaptability is the core basis for developing installation plans. Quantitative analysis of the climate characteristics of the installation area is required, including annual extreme temperature range, rainfall intensity, wind pressure level, and concentration of corrosive substances. In coastal salt spray areas or chemical industrial parks, the bridge material should be 316L stainless steel or carbon steel with a hot-dip galvanized layer thickness of ≥ 80 μ m, and equipped with weather resistant sealing strips. For areas with a temperature difference exceeding 50 ℃, expansion joints with bidirectional compensation function should be used, with a single span compensation of not less than 200mm. In areas with frozen soil depth exceeding 0.8 meters, the support foundation should be buried 0.5 meters below the maximum frozen depth line to prevent uneven settlement.
结构性贯穿安装全流程。桥架荷载设计需考虑电缆自重、附加荷载及动载系数,水平弯通处承载能力应较直线段提升30%。支架间距需根据桥架规格动态调整,200mm宽梯级式桥架支架间距不超过1.8米,400mm以上大跨距桥架应增设中间吊架。抗震设防区域需采用柔性连接构造,桥架与支架间预留2-3mm装配间隙,并通过橡胶减震垫实现能量耗散。对于跨越道路的桥架,净空高度需满足GB 50054规范要求,同时底部加装防撞护角。
Structural safety runs through the entire installation process. The load design of cable trays should consider the self weight of cables, additional loads, and dynamic load coefficients. The bearing capacity at horizontal bends should be increased by 30% compared to straight sections. The spacing between brackets needs to be dynamically adjusted according to the specifications of the bridge frame. The spacing between brackets for 200mm wide stepped bridge frames should not exceed 1.8 meters, and intermediate hangers should be added for large-span bridge frames above 400mm. The seismic fortification area needs to adopt a flexible connection structure, with a 2-3mm assembly gap reserved between the bridge and the support, and energy dissipation achieved through rubber shock absorbers. For bridge structures crossing roads, the clearance height must meet the requirements of GB 50054 standard, and anti-collision corner protectors should be installed at the bottom.
施工工艺控制决定终质量。支架安装垂直度偏差控制在2‰以内,同一直线段支架间距误差≤5mm。桥架对接处需使用配套连接片,螺栓紧固力矩达到8-10N·m,并采取弹簧垫圈+锁紧螺母双重防松措施。电缆敷设前应对桥架进行绝缘测试,金属桥架系统接地电阻≤4Ω,非金属桥架需配置专用接地导体。在易积尘环境,桥架盖板应设置3°-5°排水坡度,并在点加装泄水孔。
The construction process control determines the final quality. The verticality deviation of the bracket installation should be controlled within 2 ‰, and the spacing error between the brackets on the same straight line segment should be ≤ 5mm. Matching connecting pieces should be used at the junction of the bridge, and the bolt tightening torque should reach 8-10N · m, and double anti loosening measures such as spring washers and locking nuts should be taken. Before cable laying, insulation testing should be conducted on the cable tray. The grounding resistance of the metal cable tray system should be ≤ 4 Ω, and non-metallic cable trays should be equipped with dedicated grounding conductors. In dusty environments, the bridge cover plate should have a drainage slope of 3 ° -5 ° and a drainage hole should be installed at the lowest point.
特殊工况需定制化处理。强电磁干扰区域应选用镀锌钢制桥架并可靠接地,避免与防雷引下线平行敷设。当桥架穿越防火分区时,需用防火枕或无机堵料实施封堵,耐火极限不低于1小时。对于爆炸危险场所,桥架密封性能需达到IP68防护等级,进出线口采用防爆挠性管过渡。在野生动物活动频繁区域,可加装金属防护网或涂抹驱避剂。
Special working conditions require customized processing. Galvanized steel cable trays should be selected and reliably grounded in areas with strong electromagnetic interference to avoid parallel laying with lightning protection down conductors. When the bridge passes through the fire compartment, fireproof pillows or inorganic blocking materials should be used for sealing, and the fire resistance limit should not be less than 1 hour. For explosive hazardous areas, the sealing performance of the bridge should reach IP68 protection level, and explosion-proof flexible pipes should be used for the transition of the inlet and outlet. In areas with frequent wildlife activity, metal protective nets can be installed or repellents can be applied.
验收维护体系保障长期运行。安装完成后需进行三项核心检测:电缆通流温升试验、接地连续性测试及机械强度验证。建立桥架沉降观测点,每季度检测支架垂直度变化。制定专项巡检规程,检查连接部位锈蚀情况、盖板密封性能及伸缩节补偿量。对于运行满5年的桥架,需抽样进行金相组织分析,评估材料疲劳程度。
The acceptance and maintenance system ensures long-term operation. After installation, three core tests are required: cable current temperature rise test, grounding continuity test, and mechanical strength verification. Establish bridge settlement observation points and check the verticality changes of supports every quarter. Develop special inspection procedures, focusing on checking the corrosion of connection parts, the sealing performance of cover plates, and the compensation amount of expansion joints. For cable trays that have been in operation for 5 years, sampling is required for metallographic analysis to evaluate the fatigue level of materials.
室外电缆桥架安装是融合环境工程、结构力学与电气技术的系统工程。通过科学选型、精准施工与智能维护,可构建可靠的电缆载体系统,为各类基础设施提供持续稳定的能源与信息通道。随着新材料与监测技术的应用,桥架安装技术正朝着智能化、免维护方向发展,为智慧城市建设提供基础支撑。
The installation of outdoor cable trays is a systematic engineering that integrates environmental engineering, structural mechanics, and electrical technology. Through scientific selection, precise construction, and intelligent maintenance, a safe and reliable cable carrier system can be constructed to provide continuous and stable energy and information channels for various types of infrastructure. With the application of new materials and monitoring technology, bridge installation technology is developing towards intelligence and maintenance free direction, providing basic support for the construction of smart cities.
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TIME:2025-07-18