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文章来源:http://www.sddlqj.cn/ 作者:电缆桥架厂家发布时间:2025-06-26 浏览次数:1
在电力系统与电气设备安装工程中,电缆桥架的安装质量对电力传输稳定性、设备运行性以及后期维护便利性有着深远影响。然而,实际安装过程中,因各类细节把控不到位,常出现诸多问题,这些经验教训值得我们深入探讨并总结有效的规避策略。
In power system and electrical equipment installation engineering, the installation quality of cable trays has a profound impact on the stability of power transmission, the safety of equipment operation, and the convenience of later maintenance. However, in the actual installation process, many problems often arise due to inadequate control of various details. These lessons are worth exploring in depth and summarizing effective avoidance strategies.
一、前期规划与设计:精准定位是基础
1、 Pre planning and design: Accurate positioning is the foundation
桥架定位与设计若脱离实际,后续安装就如同空中楼阁。部分项目在设计阶段,因未对现场建筑结构、设备布局进行细致的勘查,导致桥架规划与实际空间冲突。例如,在多层建筑的竖井内,桥架与通风管道、给排水管道位置重叠,不仅增加了施工难度,还存在隐患;又如在工业厂房中,因未考虑大型设备的震动影响,桥架安装后出现松动移位,致使电缆受损。
If the positioning and design of the bridge are divorced from reality, the subsequent installation will be like a castle in the air. During the design phase of some projects, there was a lack of comprehensive and detailed investigation of the on-site building structure and equipment layout, resulting in conflicts between bridge planning and actual space. For example, in the vertical shafts of multi story buildings, the overlapping positions of cable trays, ventilation ducts, and water supply and drainage pipes not only increase the difficulty of construction, but also pose safety hazards; For example, in industrial plants, due to the lack of consideration for the vibration impact of large equipment, cable trays may become loose and displaced after installation, resulting in cable damage.
为避免此类问题,安装前期需组建多协同团队,包括电气设计人员、建筑结构工程师、设备安装负责人等。通过现场实地勘测,运用三维建模技术,模拟桥架走向与其他设施的空间关系,提前发现潜在冲突并优化设计方案。同时,依据电缆的类型、数量、规格以及未来扩容需求,合理规划桥架的规格与布局,预留充足的检修通道与维护空间,确保桥架安装既符合当下需求,又具备前瞻性。
To avoid such problems, it is necessary to form a multi-disciplinary collaborative team in the early stage of installation, including electrical designers, building structural engineers, equipment installation managers, etc. Through on-site investigation and the use of 3D modeling technology, simulate the spatial relationship between the direction of the bridge and other facilities, identify potential conflicts in advance, and optimize the design plan. At the same time, based on the type, quantity, specifications, and future expansion needs of the cables, the specifications and layout of the cable tray should be reasonably planned, and sufficient maintenance channels and space should be reserved to ensure that the installation of the cable tray meets current needs and is forward-looking.
二、固定与支撑:稳固根基保
2、 Fixed and supported: stabilize the foundation and ensure safety
桥架的固定与支撑环节关重要,其稳固程度直接决定桥架能否承载电缆重量并长期稳定运行。固定件选择不当或安装间距不合理,极易引发桥架结构问题。在一些高层建筑物中,由于对桥架承重计算失误,使用了承载能力不足的固定件,随着电缆敷设数量增加,桥架出现下沉、扭曲;还有的项目因未严格按照规范要求控制支撑间距,在桥架跨距较大处未增设支撑点,导致桥架中部下垂,电缆受力不均,缩短使用寿命。
The fixing and supporting links of the cable tray are crucial, and their stability directly determines whether the cable tray can bear the weight of the cable and operate stably for a long time. Improper selection of fasteners or unreasonable installation spacing can easily lead to structural problems with the bridge. In some high-rise buildings, due to calculation errors in the load-bearing capacity of cable trays, fixed components with insufficient load-bearing capacity were used. As the number of cable installations increased, the cable trays sank and twisted; Some projects did not strictly control the support spacing according to the specifications, and did not add support points at locations with large spans of the bridge, resulting in sagging in the middle of the bridge and uneven stress on the cables, shortening their service life.
为确保桥架固定与支撑稳固,施工前需依据桥架类型、电缆总重量以及安装环境,严格计算固定件承载能力,选用符合标准的膨胀螺栓、支架等固定件。在安装过程中,严格按照设计规范确定支撑间距,对于大跨距桥架、穿越沉降缝区域的桥架,采用特殊加固措施,如加装加强支架、使用可伸缩连接件等。安装完成后,通过荷载试验对桥架稳固性进行检测,及时发现并处理潜在问题,保障桥架在长期运行中的性。
To ensure the fixation and stability of the bridge frame, it is necessary to strictly calculate the bearing capacity of the fixing components based on the type of bridge frame, total weight of cables, and installation environment before construction. High quality expansion bolts, brackets, and other fixing components that meet national standards should be selected. During the installation process, the support spacing should be strictly determined according to the design specifications. For large-span bridges and bridges crossing settlement joint areas, special reinforcement measures should be taken, such as installing reinforced brackets and using expandable connectors. After installation, the stability of the bridge frame is comprehensively tested through load testing to promptly identify and address potential issues, ensuring the safety of the bridge frame during long-term operation.
三、连接工艺:无缝衔接强性能
3、 Connection process: seamless connection with strong performance
桥架连接是保证其电气连续性与整体结构稳定性的关键环节。连接不紧密、跨接地线安装错误,会使桥架无法有效发挥接地保护作用,甚可能引发漏电事故。在一些工程案例中,桥架连接片未完全贴合桥架表面,仅依靠少量螺栓固定,导致连接处电阻增大,影响电气性能;还有的项目跨接地线截面过小、连接方式不符合要求,在发生漏电时无法及时将电流导入大地,威胁人员与设备。
Bridge connection is a key link to ensure its electrical continuity and overall structural stability. Loose connections and incorrect installation of grounding wires can prevent the bridge from effectively providing grounding protection, and may even cause electrical leakage accidents. In some engineering cases, the bridge connecting pieces are not fully attached to the surface of the bridge and are only fixed with a small number of bolts, resulting in an increase in resistance at the connection and affecting electrical performance; There are also projects where the cross section of the grounding wire is too small and the connection method does not meet the requirements, which makes it difficult to timely introduce the current into the ground when leakage occurs, posing a threat to personnel and equipment safety.
针对桥架连接问题,安装时应选用适配的连接片与螺栓,确保连接片与桥架紧密贴合,螺栓拧紧力矩符合标准要求,必要时可在连接处涂抹导电膏,降低接触电阻。跨接地线的选择需严格按照规范,根据桥架规格与接地要求确定截面大小,采用焊接、螺栓压接等可靠连接方式,并做好防锈、防腐蚀处理。每完成一处连接,都要进行接地电阻测试与电气导通测试,确保桥架连接质量符合标准,形成完整可靠的电气通路。
To address the issue of bridge connection, suitable connecting pieces and bolts should be selected during installation to ensure a tight fit between the connecting pieces and the bridge. The tightening torque of the bolts should meet the standard requirements. If necessary, conductive paste can be applied to the connection to reduce contact resistance. The selection of cross grounding wires must strictly follow the specifications, determine the cross-sectional size according to the bridge specifications and grounding requirements, use reliable connection methods such as welding and bolt crimping, and do a good job of rust and corrosion prevention treatment. After completing each connection, a grounding resistance test and electrical conductivity test must be conducted to ensure that the quality of the bridge connection meets the standards and forms a complete and reliable electrical circuit.
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电缆桥架是什么? What is a cable tray? 电缆桥架是一种专为保护线缆而设计的产品,充当线缆的外层防护壳,防止线缆因外部因素受损。它主要由支撑结构、臂架及装配组件构成。桥架的
TIME:2025-06-30